The compact multi-tasking machines, equipped with turning and tilt axes, enable turning and machining processes through one-time chucking. It also achieves high productivity, cultivated up to now, in the complex machining filed.
Workpieces previously machined using a turning center and a machining center can now be machined on one machine with machining processes integrated. This reduces handling time between machines.
Machine Structure that Achieves Complex Machining
Machining capabilities and accuracy have been improved by increasing the rigidity of the tilt axis and turning spindle, and improving the balance of rigidity over the previous model. A double plunger lock, with a reputation for stable machining, is used to secure the turning tool.
Tilt axis (A-axis)
A roller gear is used for the tilt axis (A-axis). This backlashless gear achieves high-accuracy machining and the clampless structure enables high-speed indexing.
Turning spindle (C-axis)
A high-speed and high-output built-in DD motor is used for the turning spindle (C-axis). The turning spindle is applied in three modes: indexing table, turning and cutting feed.
Double plunger lock
An original double plunger lock is used to achieve excellent tool change repeatability and high machining capabilities when turning tools are attached.
Fast acceleration / deceleration spindle
Using a fast acceleration / deceleration spindle motor and highly-responsive servo control achieves quicker starting and stopping of the spindle and turning spindle.
Start / stop time
Spindle : 0.2s Turning spindle : 0.3s
High-speed tool change
Using a compact 22-tool magazine with excellent weight balance and optimal control achieves high-speed tool change, with any wasted operation eliminated.
Chip-Chip : 1.4s Tool-Tool : 0.9s
High-speed synchronized tapping
Original synchronized tapping control enables high-accuracy tapping at the fastest level in the world.
Peripheral speed : 377m/min
*: M20, spindle speed 6,000 min-1
Wasted time is further reduced by positioning the X/Y/Z axes and A/C axes simultaneously with tool changes.
Reduction in non-cutting time
As the spindle can provide high torque even in the medium- and high-speed range, the machine fully demonstrates its capabilities in high-speed, high-efficiency machining of aluminum or steel.
Max. torque : 40Nm Max. output : 18.9kW
High-efficiency machining is achieved by the high-output turning spindle with a maximum speed of 2,000 min-1, and the turning tool secured by the double plunger lock.
Max. torque : 55Nm Max. output : 8.7kW
Environmental Performance and NC Unit
Various energy saving functions, such as Power regeneration system, Energy saving pump, LED type work light and Highly efficient spindle motor reduce power consumption, achieving high environmental performance.
The machine is equipped with our original NC unit created through machine/controller integrated development. Usability has been further improved by expanding operation and maintenance functions and enhancing the system capacity.